Regenerative Heating Furnace

1.Name: Steel Continuous Heating Furnace. 2.Fuel types: Blast furnace gas, mixed gas, producer gas, natural gas, etc. 3.Heated materials: Low carbon steel, medium carbon steel, high carbon steel 4.Workpiece blank: Standard billet, special-shaped billet 5.Feeding mode: End feeding via measuring device or steel cantilever roller, hydraulic pusher charging 6.Combustion mode: Dual regenerative gas heat recovery, single air heat storage, conventional high-temperature combustion type, etc. 7.Heating capacity: ≤200 t/h; Heating temperature: 1150–1250 ℃ 8.Furnace bottom cooling: Evaporative cooling or water cooling for cooling water pipes 9.Comparable unit heat consumption: 1.1 GJ per ton of steel 10. Available for customization based on customer requirements.

Regenerative Heating Furnace - Advanced Steel Continuous Heating Solution for High-Efficiency Industrial Applications

Industrial-grade Regenerative Heating Furnace systems are what JIANGSU YINUO THERMAL ENERGY TECHNOLOGY CO., LTD builds. Steel mills use them for heating that never stops. Our production base covers 20,000㎡. Fixed assets there total 80 million yuan, and the professional staff numbers more than 100 engineers and trained workers. Heating capacity goes up to 200 t/h. Working temperatures sit at 1,150-1,250°C. On our regenerative units, heat consumption falls to 1.1 GJ per tonne of steel. That gives strong energy efficiency and keeps running expenses at a minimum. Heating uniformity holds up well too. Low carbon, medium carbon and high carbon steel all suit our regenerative systems.

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What Makes Our Regenerative Heating System Stand Out?

You need speed and accuracy in your production. Our product offers fast heating rates to maximise throughput and minimise oxidation and decarburisation losses. This means lower raw material costs and longer life of forging dies for your operations.

Exhaust heat gets caught by the twin regenerative gas heat recovery system and then used again. Few heating choices in modern metallurgical processing save more energy. Your energy bills will show the change, and the environment gets a hand at the same time.

The temperature control accuracy is identical throughout the whole heating cycle. Your work pieces heat up very homogenously. There is almost no temperature difference between surface and core. Therefore you will not have typical faults produced by thermal gradients.

Pollutants and wasted heat drop, so the workshop ends up cleaner. Your workforce gets better conditions, and safer work comes with them. Word of that travels, which lifts how your firm looks across the industry.

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Technical Specifications

Parameter	Specification
Product Name	Steel Continuous Heating Furnace
Fuel Types	Blast furnace gas, mixed gas, producer gas, natural gas
Heated Materials	Low carbon steel, medium carbon steel, high carbon steel
Workpiece Blank	Standard billet, special-shaped billet
Feeding Mode	End feeding via measuring device or steel cantilever roller, hydraulic pusher charging
Combustion Mode	Dual regenerative gas heat recovery, single air heat storage, conventional high-temperature combustion type
Heating Capacity	≤200 t/h
Heating Temperature	1,150–1,250°C
Furnace Bottom Cooling	Evaporative cooling or water cooling for cooling water pipes
Unit Heat Consumption	1.1 GJ per ton of steel
Customization	Available based on customer requirements

Core Advantages for Your Production Line

Energy Efficiency That Hits Your Bottom Line

The regenerative heat recovery method recovers thermal energy from the exhaust gases and puts it back into the combustion process. This investment will pay for itself through lower operational costs and you'll save up to 30% on fuel when compared to conventional Regenerative Heating Furnace heating systems.

Steel Grades and Production Flexibility

Say you are running low carbon steel for building work. Or high carbon steel for precision machining. Either way, the system can be set up to suit the material you use. And it runs on more than one fuel. That gives you room to pick whatever energy source costs least where you are.

Repeatable Quality Output

Temperature control systems with high precision hold your set heating parameters for the whole production run. Batch to batch, the result stays the same. Rejection rates drop. Your products keep meeting strict quality standards.

Durability Under Continuous Operation

Furnace bottom parts run water-cooled, and the refractory linings hold up. They take the strain of round-the-clock work. Our inspection methods follow national and industry standards. That is how we back reliable running and a long service life.

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Engineering Support and Customization for Regenerative Heating Furnace

No two production plants work the same way. Mechanical engineers and automatic control specialists from our team sit down with you. Together you set the furnace size, the heating zones, and the control systems. The goal is a fit with your own process flow.

The Regenerative Heating Furnace fits into rolling mills, forging lines or heat treatment systems you already run. Material moves evenly thanks to hydraulic pusher chargers. Combustion control systems fine-tune the flame patterns. Every workpiece shape then gets the same heat.

Our services comprise full project management from basic design to installation and commissioning. We fully teach your team on how to use and maintain the equipment for maximum uptime and performance.

FAQ

Q: What kind of fuel savings can regenerative technology deliver?

A: On fuel, dual regenerative systems usually cut consumption by 25-35% versus traditional heating furnaces. Your exact savings depend on production volume, fuel costs, and operating conditions. Most plants see ROI within 18-24 months.

Q: How does the system handle billets that vary in size?

A: The feeding method is designed for normal and distinct shape billets. Pusher mechanisms are hydraulic and adjust to workpiece size. Multi-zone heating design ensures adequate thermal treatment regardless of shape.

Q: What are the intervals for service?

A: Routine checks every 2,000 operating hours include refractory quality, burner performance and cooling system function. We do major maintenance about once a year, but our quality management system guarantees parts last longer than they should.

Q: Can the furnace operate on multiple fuel types?

A: Yes. The combustion system runs on blast furnace gas, mixed gas, producer gas, and natural gas. Switching between fuels takes very little adjustment. That gives you flexibility in day to day operation, based on what is available and what it costs.

Q: How quickly can you deliver and install a custom system?

A: Off-the-shelf setups go out in 12-16 weeks. If your project needs custom engineering, plan on 18-24 weeks. That range depends on how complex the work is. Installation happens in stages, and our project management team runs all of them so your current operations keep running with as little interruption as possible.