Pusher Furnace Bloom Reheating

Pusher Furnace Bloom Reheating System – High-Efficiency Continuous Heating Solution for Steel Processing

JIANGSU YINUO THERMAL ENERGY TECHNOLOGY CO., LTD builds Pusher Furnace Bloom Reheating systems. Steel plants running big volumes are who they are made for. Our pushing reheating furnace heats up to 200 t/h. Working temperatures sit between 1150°C and 1250°C. Energy use lands near 1.1 GJ/t steel, a figure that holds up well against other designs.

All of it comes out of our 20,000㎡ production facility. Fixed assets of 80 million yuan stand behind the operation. Structural steel mills buy this equipment. So do forging plants and heavy manufacturing sectors that need thermal processing they can count on. More than 100 specialists work here, mechanical engineers and automatic control experts among them. Before a unit leaves, we check that it meets national and industrial standards.

Why Choose Our Bloom Reheating Pusher Furnace?

Heat is applied without a break. Blooms travel forward in steps, pushed by machine along water-cooled skid pipes, until they reach the right temperature for rolling or forging. Two common headaches get sorted out along the way: slow throughput and uneven heat.

Lower Capital Investment: A pusher-type design costs much less up front than a walking beam setup. The pushing action relies on simple mechanics. You do not pay for complex lifting gear. Output stays high anyway.

Rapid Construction & Commissioning: The simpler structure cuts build time by 30-40%. Production starts sooner. Time-to-market shrinks, and your return on investment goes up.

Operator-Friendly Operation: The control system needs little specialized training. Basic technical skills are enough for your team to run the plant day to day. Labor costs go down. Operational complexity drops too.

Easy Maintenance Access: With fewer moving parts, there is less upkeep. Checks and repairs take little time. Production does not stop for long.

Technical Specifications

Versatile Industrial Applications

Structural Steel Production Facilities: Mills that roll rebar and wire rod get a continuous heating system from us. It takes standard-sized billets and runs around the clock. The heavy build holds up to hard production schedules. Output quality stays steady.

Heavy Forging Operations: Crankshafts and turbine shafts start out as large blooms. That stock must be heated all the way through. A good forging needs bloom cores at an exact plastic deformation state. Multi-zone temperature control gets them there.

Railway Track Manufacturing: High-carbon steel blooms go into rail production. Soaking zones for those blooms must stay under tight control. Internal thermal stress cannot build up with the Pusher Furnace Bloom Reheating system. If that stress goes unchecked, track integrity can weaken while the track is in service.

Integrated Steel Plants: I-beam and channel rolling runs on 300mm x 400mm blooms. What makes it work is stable thermal gradients. Dimensional accuracy holds through the whole heating cycle, thanks to our furnace design.

Advanced Combustion Technology for Pusher Furnace Bloom Reheating

Three combustion configurations are available. Pick one that fits your fuel supply and your efficiency targets. Heat recovery reaches its peak with the dual-regenerative air-gas system. The single-regenerative option weighs performance against investment cost. Already have infrastructure on site? Then the conventional recuperative system slots into your current operations without trouble.

Every system can burn more than one fuel. Blast furnace gas works. So do mixed gas, producer gas, and natural gas. Supply shifts and prices move, so you pick the fuel that makes sense at that moment.

Comprehensive Engineering Support

Work begins with furnace design and runs through to final commissioning. Every phase in between sits inside our service portfolio. Mechanical design specialists are part of your engineering team. So are automatic control experts and quality inspection people. Their job is to make the pieces fit together and run without trouble.

Bloom dimensions vary from plant to plant. So do production volumes and the limits of your facility. We size the Pusher Furnace Bloom Reheating solution around yours, not around a catalogue. Our project managers keep manufacturing in step with installation and testing. Your operational timeline stays the target throughout.

FAQ

Q: What heating capacity can your pusher furnace achieve?

A: Our product systems handle up to 200 tons per hour. That figure depends on bloom dimensions and target temperatures. Your production requirements and the space you have decide how the capacity gets customized.

Q: How does energy consumption compare with other furnace types?

A: Per ton of steel, the system uses roughly 1.1 GJ. That figure holds up well in continuous production settings. Fuel use drops further when regenerative combustion is added.

Q: What steel grades can be processed?

A: Structural steel runs in our furnaces. So does low-alloy steel, and carbon steel is handled reliably too. Bloom sizes vary, from standard billets to special-shaped ones.

Q: How quickly can you complete installation?

A: Fitting one takes 30-40% less time than a walking beam system. The construction design is simpler, and that is where the saving comes from. How long it actually takes depends on your facility and what you need customized.

Q: What maintenance expertise is required?

A: The mechanics are simple. Basic technical skills cover routine upkeep. We give your maintenance team full training and the support documents to go with it.

Start Your Furnace Project Today

Email our engineering team at info@yinuofurnaces.com to talk through your own Pusher Furnace Bloom Reheating requirements. You will get a solution proposal built around them.